ZMS Solar Cable Products

Photovoltaic cables are specifically designed for photovoltaic power generation projects, with insulation and sheathing characteristics that ordinary cables do not possess.

If ordinary cables are used in PV system, they are prone to failure in harsh outdoor environments, greatly reducing the lifespan of the entire solar power system. Additionally, it can lead to current overload, severe voltage drop, frequent generation faults, and low generation efficiency in photovoltaic power plants, even potentially causing fires in the plant.

Therefore, to ensure the long-term stable operation of photovoltaic power plants for 25 years, it is essential to choose cables specifically designed for photovoltaic systems, such as H1Z2Z2-K or PV1-F.

TÜV Solar Cable Certification refers to a series of certificates awarded to cables that have been tested, inspected and certified by an independent third party of the TÜV Rheinland Group, headquartered in Germany, in accordance with specific standards.

As a special type of cable, the safety and performance of photovoltaic cables are crucial for solar power generation systems, hence they undergo rigorous testing and certification to ensure their quality and reliability.

Regarding TÜV certification for PV cables, its development has progressed from the 2PfG 1169/08.2007 standard to the EN 50618:2014 standard. The most recent standard is IEC FDIS 62930, but most solar cable certifications still adhere to the valid EN 50618 standard.

As a crucial component of sustainable energy solutions, the safe and efficient operation of solar power generation systems relies on the appropriate configuration and use of various specialized cables. The types of cables required in a solar power generation system include the following:

Solar DC Cable

These cables are specifically designed for connecting photovoltaic modules (solar panels) and for power transmission between modules to the DC combiner box. Given their direct exposure to outdoor environments, they must possess the following characteristics:

• UV Resistance: To prevent performance degradation due to prolonged sun exposure.
• Weather Resistance: To withstand various weather conditions, including extreme temperatures, humidity, and wind-blown sand.
• Salt Spray Corrosion Resistance: Suitable for coastal areas to prevent salt damage.
• Flame Retardancy: To reduce fire risks and enhance system safety.
• Mechanical Strength: To endure installation and environmental pressures without being easily damaged.

AC Cable

AC cables are used at the inverter output end to transmit the converted AC power to the AC distribution board or directly into the grid. These cables need to meet grid connection standards and possess good insulation properties and heat resistance to ensure safe and efficient power transmission.

Data Communication Cable

In a solar power generation system, data communication cables act as the information bridge. They not only transmit the electrical data generated by the photovoltaic array but also convey real-time status information of inverters and other monitoring equipment to the central monitoring system via wired or wireless networks (including fiber optics) for system optimization and fault diagnosis.

Control Cable

Control cables are used to connect controllers, inverters, and other auxiliary equipment within the system, ensuring automated control and effective monitoring. These cables need to have good signal transmission stability and anti-interference capabilities to ensure accurate execution of control commands.

Grounding Cable

Grounding cables play a critical role in the safety protection of the entire solar power generation system. They provide a low-resistance path to quickly discharge lightning currents or system fault currents, preventing electric shocks and equipment damage, thereby ensuring the safety of personnel and equipment.

Overhead Cable

In certain installation scenarios, such as long-distance transmission or terrain constraints, overhead cables are used for grid connection of the solar power generation system. These cables need to be specially designed to resist external physical damage and climatic factors while maintaining good conductivity and mechanical strength.

When selecting these solar cables, it is essential not only to consider their characteristics and applicable environments but also to ensure that all cables and accessories comply with local electrical safety standards and industry regulations to ensure the long-term stable operation and compliance of the solar power generation system.

The cost of cables in a photovoltaic (PV) power station typically represents around 10% of the total construction cost. This percentage can vary based on several factors such as the scale of the project, equipment selection, regional differences, and market fluctuations. According to some estimates:

• Photovoltaic modules (solar panels) account for approximately 50% of the total equipment cost.
• Inverters and other electrical equipment account for about 10%.
• Cables and mounting structures each account for around 10%.

Therefore, cable costs generally make up about 10% of the total construction cost. However, this is a rough estimate, and the actual proportion may vary depending on the specific budget and material prices of a project. Additionally, with advancements in technology and market changes, this percentage may be subject to adjustments.

ZMS can provide comprehensive and customized cable solutions and integrated quotation services for your various solar power projects. Feel free to contact us!

Yes, ZMS provides the tools for solar cable installation. We offer a comprehensive range of products and solutions tailored to the specific needs of solar power systems, including specialized connectors, and tools required for efficient and safe installation. If you have any specific requirements or need further details about the tools we provide, feel free to let us know!